Founder’s Experience
1. Sulfuric Acid Capacity Expansion Project, PPL Paradeep: Design Basis, PFDs, P&IDs, Hydraulics, HAZOP Review and Implementation, Process Datasheet of Equipments and Packages, Process Datasheet of Instruments including Control Valves and Safety Valves, Process Description, Control Philosophy, Logic Description/Cause & Effect Matrix, Utility Summary, Catalyst and Chemicals Summary, Effluent Summary
2. Star Refinery, Aliaga, Izmir, Turkey -Hydrogen Plant: Process Datasheet of Equipments and Packages, Process Simulation, P&ID, Process Datasheet of Control Valves and Safety Valves, Hydraulics, Utilities Consumption Table, Material Selection Diagram, Design Pressure-Design Temperature (DPDT) Diagram, Flare and Blowdown Summary, Cause and Effect Matrix, Safeguarding Narrative.
3. Eni Taranto Refinery, Taranto, Italy -EST (Eni Slurry Technology-a residue up-gradation technology) Commercial Demonstration Plant Modification: Conceptual Study/FEED-Process Simulation, Equipment Calculations (Distillation Columns, Absorber, Pumps, Compressors, Two and Three Phase Separators, Heat Exchangers, and Air-cooled Exchangers) and Control Valve calculations.
4. Staatsolie Refinery Expansion Project, Suriname -Hydrogen Plant: Process Datasheet of Equipments, PFD, P&ID, Process Datasheet of Control Valves, Safety Valves and in line instruments, Cause and Effect Matrix, Control Narratives, Hydraulics, Utilities Consumption Table, Effluent Summary, Catalyst and Chemicals Summary, Flare Load Summary.
5. Eni Sannazzaro Refinery, Sannazzaro, Italy -EST Plant (Eni Slurry Technology-a residue up-gradation technology): Conceptual study, basic and detailed engineering-Process Simulation, H&MB Report, Process Datasheet of Equipments, PFD, P&ID, Process Datasheet of Control Valves and in-line instruments, Thermal rating of heat exchangers and air-cooled exchangers, Hydraulic Calculations.
6. Zhaikmunai GTU 3(Oil and Gas) Project -Offsite and Utilities systems: Pre-bid Engineering
7. Jazan Refinery Project, Jazan, Saudi Arabia -Hydrocracker and Diesel Hydrotreating Units: Pre-bid Engineering.
8. Eni Taranto Refinery, Taranto, Italy -Revamp of Existing Plant into EST Plant (Eni Slurry Technology-a residue up-gradation technology): Basic Engineering-P&ID, Hydraulic Calculations.
9. Gas to Liquid Project-Feasibility Study.
10. FEED for ONGC MHN Offshore Process Platform, Mumbai: Process Simulation, Heat & Material Balance, Equipment Datasheets, Process Flow Diagram, Hydraulic Calculations, P&I Diagram.
11. ONGC Vasai Offshore Process Platform, Mumbai: Process Simulation, Heat and Material Balance, Process Flow Diagram, P&I Diagram, Flare system design using ‘Flarenet’ software, Hydraulic Calculations, Process & Control Philosophy, Flare & Blow down Philosophy, Isolation Philosophy, Emergency Shut-down Philosophy, Process Datasheet of Equipments, Process Datasheet of Instruments, Cause and Effect Matrix.
12. Angola LNG Project, Angola: P&ID development, hydraulic calculations, HAZOP review, control valve and safety valve datasheet, Line Designation Table, vendor document review.
13. Gimboa FPSO Project, Angola: Basic and detailed engineering activities of top side process facilities-Process Simulation, H&M Balance Report, Process Flow Diagram, Process Description, Process Design Criteria, Process Functional Specification of Package Items, Emergency Shut Down Philosophy, Operations and Control Philosophy, Mechanical Isolation Philosophy, Vent and Drain Philosophy, Flare and Blow-down Report, De-pressuring calculations, Utilities summary report, Process data sheet of instruments including control valves and safety valves, Hydraulic calculation of pipe lines, Process Data Sheet of pumps, compressors, vessels, plate and frame exchangers, Thermal design of shell and tube heat exchangers and double pipe exchangers, P&I Diagrams, cause and effect matrix, participation in HAZOP.
14. ONGC Condensate Refinery Project, Karaikal: Preparation of Basic Engineering Package for fractionation of Hydrocarbon condensate into Naphtha, Kerosene and Diesel (Process simulation, development of PFD, thermal design of heat exchangers, design of distillation columns, design of three phase separator and vessels, specification of pumps, process data sheet of control valves and safety valves, development of P&ID, cause and effect diagram.
15. Thanlyn Refinery Revamp Project, Yangon, Mayanmar: Process simulation, development of PFD, thermal rating of existing heat exchangers and thermal design of new ones, rating of existing distillation columns, performance checking of existing pumps and specification of new ones, thermal design of fired heater.
16. GAIL Main Pipe Line and City Gas Distribution Project: Process Simulation and PFD Development.
17. Petrobras FPSO Project, Brazil: Detailed Engineering of top side process facilities –hydraulic check of pipelines, process data sheet of equipments, control valves and safety valves, P&ID, cause and effect matrix.
18. Vincent FPSO Project, Australia: Process simulation, heat and material balance report, process flow diagram, process functional specification of package items, and Process datasheet of equipments.
19. IOCL Panipat Naphtha Cracking Project: Pre-bid engineering of C4 Hydrogenation, Pyrolysis Gasoline Hydrogenation and Benzene Extraction Units (Flare load summary, checking of critical line size and safety valve inlet line size, generation of process data sheet of control valves and safety valves, thermal rating/checking of shell and tube heat exchangers).
20. MRPL Isomerisation: Simulation of Naphtha Hydrotreater and Depentanizer, thermal design of fired heater; thermal design of air cooled exchangers.
21. Deepak Fertilizers & Petrochemicals Limited Revamp, Taloja, Raigad: Simulation of 380 MTPD Ammonia Plant and development of PFD; adequacy checking and thermal design of heat exchangers; checking of pressure drop in BFW network.
22. Capacity Enhancement of IFFCO Aonla&Phulpur Ammonia Plants- Feasibility Study.
23. Thermal/vibration Analysis of Water Cooler -TCL, Babrala.
24. Methyl Amine Project of RCF Thal: Thermal rating of Shell & Tube heat exchangers.
25. 2200 MTPD Gas based Ammonia plant of Burrup fertilizers Pty. Ltd., Burrup, Australia: Thermal rating of plate type and shell and tube heat exchangers; specification of steam turbine; process specification of control valves and safety valves, temperature, pressure, flow and level measuring instruments; cause and effect diagram; preparation of technical enquiry specification and evaluation of technical bids for package items e.g. captive power plant, instrument air system; checking of vendor’s fabrication drawings of heat exchangers, vendor’s spec of pumps, compressors and fired heaters.
26. Installation of LT Shift Catalyst Guard Reactor at Indo Gulf Fertiliser Limited, Jagdishpur- Feasibility Study: Simulation of LT Shift Catalyst Guard Reactor and LT Shift Reactor and associated heat exchangers, and thermal rating of heat exchangers.
27. Detailed Feasibility Report (DFR) for 680000 MTPA LPG storage at HPCL, Mangalore: Development of Process Flow Scheme; Sizing, rating and material specification of pipes; Equipment Specifications; calculation of utilities consumption.
28. Revamp of Gas based Ammonia plants (3 No) of Hindustan Fertilizers Corporation Namrup, Assam.
Basic & detail engineering-thermal design and rating of heat exchangers; rating of distillation column; design of two phase liquid-gas separators; process datasheet of pumps, compressors, steam turbines; P&ID preparation; process datasheet of instruments e.g. control valves and safety valves; issue of technical enquiry specification & bid evaluation; checking of vendor’s datasheet/drawings of heat exchangers, pumps, compressors and fired heaters.
29. Mixed Fuel Firing in Primary Reformer of Chambal Fertiliser and Chemicals Limited, Gadepan: Development of PFD, P&ID, thermal design of Heat Exchangers, Preparation of specification of pumps.
30. Mixed Fuel Firing in Primary Reformer of Oswal Chemicals and Fertilizer Limited, Shahjahanpur: Development of PFD, P&ID, thermal design of Heat Exchangers, Preparation of specification of pumps.
31. Mixed Fuel Firing in Primary Reformer of IFFCO Aonla-I: P&IDs, Process Datasheet of Equipments, Process Datasheet of Instruments.
32. 1350 MTPD Ammonia plant of IFFCO Phulpur Expansion Project, Phulpur: PFDs, P&IDs, Process Datasheet of Equipments, Process Datasheet of Instruments.
33. 1350 MTPD Ammonia Plant of IFFCO Aonla Expansion Project, Aonla: PFDs, P&IDs, Process Datasheet of Equipments.
34. 1350 MTPD Ammonia Plant of NFL Vijaipur Expansion Project, Vijaipur: Process Datasheet of Equipments and packages, P&IDs, Process datasheet of Instruments.